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Blob Pixel-Count, Color & Pattern Matching Inspection

Blister Pocket & Defect Inspection System

HKDesk Defect Inspection System inspects blister packs, containers, and assembled components for missing items, color variations, and orientation using Blob pixel-count inspection, color analysis, and pattern matching tools.

✓ Blob Pixel-Count Inspection✓ Missing Tablet Detection✓ Pattern Matching Tool✓ PLC Rejection & Line Control
HKDesk Vision Suite - v2.1
● Blister Fill PASS
HKDesk Vision console checking ten blister pockets for product presence
Blob Tool • Pocket Fill Check • Missing Tablet Detection
System Features

Inspection Capabilities

Blob Pixel-Count Inspection Tool

Thresholds region of interest (ROI) and counts foreground/background pixels against min/max limits for presence/absence checking.

Missing Tablet & Capsule Detection

Detects empty blister pockets, missing capsules, and component presence before final blister sealing and cartoning.

Color Inspection & Product Anti-Mixup

Compares configured product color values for cap/label verification and basic product anti-mixup.

Pattern Matching Integration

Pattern matching tools support object alignment, orientation validation, and configured feature verification.

Eraser & Masking Regions

Masks out non-critical foil printing, pocket edges, or background noise to eliminate false rejection signals.

PLC Line Control & Rejection Valve

Configurable pre-rejection count, rejection ON/OFF delays, rejection confirmation sensor, and conveyor stop interlocks.

Technical Specifications

Inspection Tool Types:Blob / Pixel-Count, Color Inspection, Pattern Matching, Eraser Masking
Defect Detection:Missing Tablets/Capsules, Empty Pockets, Color Variations, Component Count
Camera Sensor Type:Industrial GigE & USB3 Vision Cameras
Image Storage:Live, Pass, and Fail image directories saved per production batch
Rejection Timing:Pre-rejection count, Rejection ON delay, Rejection OFF delay
PLC Controls:Rejection Valve, Strobe Light, Conveyor Relay, Machine Stop Signal

Blister Defect Inspection FAQs

How does the Blob Tool detect missing tablets in blister packs?

The camera captures the blister card and the Blob Tool evaluates configured pixel-count thresholds within each pocket ROI. A result outside the validated range is marked non-conforming and passed to the rejection workflow.

Can the system inspect product colors?

Yes. The Color Inspection Tool compares captured color profiles against configured target tolerances for product color validation and cap/label anti-mixup.

Automate Defect Inspection on Your Line

Equip your packaging machine with HKDesk Blob, Color, and Pattern Matching vision technology.

Get Defect Vision Quote